Advanced Visual Intelligence
AI-Powered Mounting Mark Recognition
AVI utilizes cutting-edge artificial intelligence and neural network algorithms to detect, validate, and analyze mounting marks with unmatched precision.
Proven Results
Key Benefits
AVI delivers measurable improvements across every aspect of the flexo plate mounting process.
10× Reliability
Customers report a revolution in recognition consistency.
AI-Driven
Learns continuously, adapts to variations automatically.
Universal Recognition
Works with old plates, different marks, out-of-spec & damaged marks.
Zero Recipes
Simplified workflow without manual setup.
Core Principle
How AVI Works
AVI uses convolutional neural networks (CNNs) to detect and recognize mounting marks. The model learns from AV Flexologic image data and customer plate data for real-world performance.
Detect
Mounting marks identified automatically in the incoming image stream.
Learn
The model learns variation, wear, and production-specific mark behavior over time.
Adapt
Training uses AV data plus customer plate images to improve fit at site level.
Outcome: stronger recognition under real customer production conditions
AVI links plate images, AI recognition, and operator validation in one workflow.
Real Production
AVI in Action
Difficult marks recognized and validated in-line. AVI creates a usable quality record for every mount.
Standard mark detection
Dual-camera view with automatic OK/OK validation
Challenging mark recognition
AVI succeeds where standard vision systems fail
Capabilities
Precision Meets Innovation
Real-time quality control eliminates manual checks and pre-set recipes for a faster, smarter mounting process.
Identify damaged mounting marks
Recognize smaller and non-standard marks
Compensate for out-of-spec conditions
Adapt dynamically — no recipes needed
Minimize press downtime
Eliminate mounting-related defects
Reduce warranty claims
Enhance traceability & documentation
Why AVI Matters
When standard vision struggles, AVI keeps mounting moving. Designed for real production conditions.
Damaged marks
Detects damaged or partially obscured marks that conventional systems may fail to see.
Small / non-standard
Expands the range of compatible plates and challenging mark types.
Plate variation
Compensates dynamically for out-of-spec conditions and plate-to-plate variation.
Older plates
Works across legacy plates and changing mark conditions without reconfiguration.
Detection to Documentation
Real-time quality control built directly into the mounting workflow.
Detection
AI identifies and locates mounting marks on the plate, even under difficult conditions.
Recognition
The system differentiates between mark types and adapts to what it sees.
Quality check
Real-time verification confirms the plate is in register before it goes to press.
Traceability
Every mount documented automatically for reporting, analysis, and fewer claims.
Shop Floor Impact
Operational Impact
AVI reduces the need for manual intervention by making recognition more robust and quality control more automatic.
Faster Setup
Less time lost on difficult marks and repeated adjustments.
Higher Consistency
More repeatable register performance across jobs, plates, and operators.
Lower Recipe Dependency
The system adapts to production realities instead of relying on perfect presets.
Better Reporting
Automatic documentation strengthens traceability and helps reduce claims.
- Less repeated adjustment
- Reduced dependence on expert operators
- Stronger quality verification
Compatibility
Available On All Machines With Image Recognition
AVI can be deployed across the AV Flexologic range and offered as a retrofit for both new and installed machines.
System requirement: W10 Fanless PC or later
Proven in Production
Customer Feedback
Validated by industry leaders across Europe.
"After installing our SAMM 3.0, we initially faced challenges with recognizing small register marks and marks with microcell patterns. Six months later, AV Flexologic implemented their unique AVI solution — and the difference was remarkable. The Advanced Visual Intelligence system eliminated our recognition issues, greatly improved ease of use, and boosted the machine's overall performance. For us, AVI is a true game changer."
Georg Eberhart
Managing Director — LEEB Flexibles
"As a growing manufacturer, we chose Flexologic's SAMM 3.0 to boost accuracy. When we encountered issues with dot recognition, their team developed an innovative AI-based solution (AVI) that completely solved the problem. We've been successfully relying on their automatic mounting for months and deeply appreciate their support."
Laurynas Straukas
Director of the Production Department — AURIKA
"We have implemented AV Flexologic's Advanced Visual Intelligence (AVI) on our plate mounting equipment. This innovation has transformed our workflow by recognizing even the most challenging register marks with unmatched precision. The result: faster setups, fewer errors, and consistent top-quality print performance."
David Saxon
Print Manager — Wipak UK
Investment & ROI
Starting from
per month
= €1,900 / year
Excludes any potential hardware upgrades and installation cost.
Lightning-Quick ROI
A low investment software with clear operational payback. Break-even can be very short if AVI saves only a few operator or setup hours per month.
Quicker operation
Less time lost searching for or reworking difficult marks.
Much less operator input
More of the recognition work is handled automatically.
More forgiving
Better handling of out-of-spec plates, damaged marks, and real-world plate variation.
More accurate
More consistent positioning, verification, and repeatable mounting quality.
100–200hrs operator time saved per year
Included in AVF Care Level 2 + 3 — Free Of Charge
AVF Care
Included in Level 2 & 3 — Free Of Charge
Protect your investment and maximise uptime with factory-trained engineers and genuine OEM parts.
Level 1
Basic
Essential coverage for standard operations
Level 2
Enhanced
Proactive maintenance & faster resolution
Level 3
Full Extended Warranty
Complete peace of mind — all-inclusive
Get Started
More robust recognition.
Less setup effort.
Reliable plate mounting.
AVI helps flexo operations move faster and mount with greater confidence — even when mark quality is not ideal.
Detect • Recognize • Validate • Document